SONIC FANC-125 | ZealTech Automation
High Capacity
NC Circular Saw Machines

SONIC FANC-125

Fully Automatic High-Capacity NC Circular Saw

The Sonic FANC-125 is engineered for large-scale industrial cutting, handling solid bars up to 125mm with ease. It combines heavy-duty construction with precision servo controls for maximum throughput and accuracy.

Max Capacity125mm
Motor Power25 HP
Round Bars Capacity40 - 125 mm
Square Bars Capacity40 - 100 mm
Cut Length10 - 3000 mm
Crop-Cut Length10 - 50 mm
Remnant Length70 mm
Circular Saw Cutter420 / 460 mm (Diameter) (TCT/HSS)
Cutting Speed30 - 180 m/min
Saw Motor25 HP (3 Phase)
Power Supply415V | 3ph | 50Hz

1) Versatile Material Processing

Suitable for various material grades and sections, including solid materials, tubes, squares, rectangles, hexagons, and other profile sections.

2) Torsion-Free Construction

Heavy-duty, fabricated machine structure for enhanced stability.

3) Precise Cutting Feed

Infinitely variable cutting feed controlled via ball screw servo motor.

4) Variable Cutting Speed

Equipped with a Variable Frequency Drive (VFD) for adjustable cutting speeds.

5) Accurate Indexing

Job indexing with ±0.05 mm accuracy through ball screw servo motor arrangement.

6) Length Measurement

Cut length measured by PLC with servo drive for high precision.

7) Multiple Shuttle Index Stroke

Enables cutting lengths up to 3000 mm. User-Friendly PLC Control: Touch screen HMI for easy operation without the need for programming knowledge.

8) Self-Diagnostic HMI

Built-in diagnostic features for troubleshooting, warnings, and alerts.

9) Auto and Manual Modes

Flexible operation modes for cycle sequence control.

10) Hydraulic Job Clamping

Horizontal and inclined vice for secure material clamping.

11) Heavy-Duty Gearbox

Robust reduction gearbox with precision linear motion guides for vibration-free cutting, optimizing cutter life and production.

12) Micro Mist Cooling System

Built-in, maintenance-free cooling system for consistent performance.

13) Separate Hydraulic Power Pack

Includes control valves, gauges, and oil level indicator for easy maintenance.

14) Free Lifting Mechanism

Reduces wear and tear on jaw liners and accommodates overbend bars up to 3 mm/mtr.

15) Precision Cutting Head

45° inclined guide ensures perfect rake angle and high cutting accuracy.

16) Wire Brush

Automatically cleans chips from saw blades to maintain cutting efficiency.

17) Carbide Blade Guides

Special carbide guides reduce blade wear and vibration, maximizing cutting precision and extending blade life. Automatic Trim & Crop Cuts: Automatic trimming and crop-cut end separator for efficient material handling.

18) Powered Chip Conveyor

Ensures smooth removal of chips during the cutting process.

19) Auto Lubrication System

PLC-controlled lubrication unit for periodic maintenance of all machine slides.

  • 1) UPS (Uninterruptible Power Supply)Ensures uninterrupted operation during power outages, protecting the machine from unexpected downtime.
  • 2) Smart Machine (Ethernet Connectivity)Enables remote monitoring and diagnostics via Ethernet for enhanced operational efficiency.
  • 3) Mini / Motorized UnloaderOptions for automatic unloading systems (mini or motorized) for smoother material handling.
  • 4) Fume CatcherProvides effective extraction of fumes and debris during the cutting process.
  • 5) Double Mist Cooling UnitDual mist cooling system for enhanced cooling and extended blade life.
  • 6) Bucket / Flapper Auto LoaderFacilitates efficient material loading with options for bucket or flapper loaders.
  • 7) Third ViceThird vice for reduced remnant length.

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