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Advantages of Circular Saw Machines in the Forging Industry | ZealTech Automation

Advantages of Circular Saw Machines in the Forging Industry

In the heart of every forging unit, precision and productivity are not just goals—they're non-negotiables.

And when the demand is high and every second counts, nothing delivers quite like a Fully Automatic Circular Saw Machine from Zeal Tech Automation Pvt. Ltd.. We’re not just cutting metal. We’re reshaping the future of the forging industry—with numbers, with performance, and with purpose.

8.5s

80mm C35 Bar Cut

±0.05 mm

Length Accuracy

1.5 mm

Material Saved/Cut

🔥 A New Era of Cutting for Forging Plants

Gone are the days of inconsistent band saw cuts, high maintenance costs, and wasted material. The ZTA SONIC FANC – Fully Automatic Circular Saw Cutting Machine is a revolution engineered specifically for high-output forging operations, where downtime is unaffordable and accuracy is everything.

💥 Speed that Powers Production

Imagine this:

  • Cutting a solid C35 bar of 80 mm diameter in just 8.5 seconds
  • 40 mm dia? Done in 3.5 seconds
  • Even a 100 mm dia bar is sliced clean in just 13.5 seconds

That translates to:

  • 1000+ cuts/hour for 40 mm bars
  • 400+ cuts/hour for 80 mm bars
  • 250+ cuts/hour for 100 mm bars

(All values subjected to optimum conditions) Time saved is money earned—and ZealTech machines earn you both by the minute.

🎯 Accuracy That Forging Demands

Precision in cutting directly impacts the quality of forged components. Our circular saws ensure:

  • Length accuracy: ±0.05 mm (On bright Bars)
  • Taper accuracy: ±0.05 mm
  • Face parallelism: 0.050 microns
  • Surface Finish: R A value 0.6–0.8

These figures aren't just specs—they're your competitive edge in the forging market.

💰 Save Steel, Save Money

A minimum material saving of 1.5 mm per cut compared to band saw machines might seem small—until you multiply it by thousands of cuts per shift. For forging shops cutting expensive alloys or high-grade steel, this isn’t a benefit—it’s a breakthrough.

🏭 Replace Four Band Saws with One

Why crowd your floor space and inflate operational costs? One ZealTech Fully Automatic Circular Saw Machine can replace up to 4 band saws, slashing manpower, electricity, and maintenance overheads while doubling down on efficiency.

⚙️ Built for the Toughest Forging Environments

With robust frames, intelligent automation, and plug-and-play integration into any forging workflow, ZTA’s circular saw machines are tailor-made for round-the-clock forging operations. Whether you're cutting billets, rods, or bars—steel, alloy, or exotic materials—our machines perform relentlessly.

⚡ Bottom Line for Forging Units:

Faster Cutting Times → Higher Throughput
Extreme Accuracy → Less Rejection
Material Savings → Higher Profit Margins
Space Efficiency → More Forging Capacity
Low Cost Per Cut → Superior ROI
Best-in-Class Surface Finish

Let’s Forge the Future, One Perfect Cut at a Time.

When you choose Zeal Tech Automation Pvt. Ltd., you're not just buying a machine—you're investing in unmatched Indian engineering trusted by 850+ clients across the nation.

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