At Zeal Tech Automation Pvt. Ltd., we’ve redefined the standards of performance with our cutting-edge, Fully Automatic Circular Cold Saw Machines, delivering unmatched precision and efficiency across diverse industrial sectors.
🔧 What is Cold Saw Technology?
Cold saws use a circular toothed blade with a constant flow of coolant to maintain low cutting temperatures. Unlike abrasive or friction-based cutting, cold saws preserve metallurgical integrity, reduce burr formation, and produce a mirror-smooth surface finish—making them ideal for structural, alloy, and billet applications.
🚀 Why Choose ZealTech's Cold Saw Solutions?
Our advanced ZTA SONIC FANC series combines Cold Saw Technology with Full Automation, empowering industries to unlock a new level of productivity:
✅ High-Speed, High-Precision Cutting
- 40 mm dia solid C35 bar: 3.5–4.5 sec/cut
- 80 mm dia solid C35 bar: 8.5–9.5 sec/cut
- 100 mm dia solid C35 bar: 13.5–14.5 sec/cut
(All cutting data subjected to optimum conditions)
~720-925
40mm Cuts/Hour
~340-380
80mm Cuts/Hour
~220-240
100mm Cuts/Hour
✅ Unmatched Accuracy
- Length Accuracy: ±0.05 mm (On bright Bars)
- Taper Accuracy: ±0.05 mm
- Face Parallelism: 0.050 microns
- Surface Finish: R A value 0.6–0.8
- Material Saving: 1.5 mm/cut vs bandsaws
🏭 Applications Across Industries
Cold saws from ZealTech power productivity in forging plants, automobile component machining, defense and aerospace precision cutting, hydraulic cylinder and shaft manufacturing, and steel stockholding and bright bar production.
These industries depend on cold saws for their burr-free surface finish, consistent dimensional tolerances, and minimal thermal distortion.
💡 Cold Saw vs. Bandsaw: The Numbers Don’t Lie
| Feature | Cold Saw (ZTA SONIC FANC) | Bandsaw |
|---|---|---|
| Cut Time (80 mm dia) | 8.5–9.5 sec | 25–30 sec |
| Length Accuracy | ±0.05 mm (On bright Bars) | ±0.30 mm |
| Surface Finish | R A 0.6–0.8 | R A 1.5–2.5 |
| Material Wastage | 1.5 mm less per cut | Higher |
| Machine Replacement | Replaces 4 bandsaws | Requires 4 setups |
🔩 Built for India. Built for the World.
With over 850+ machines installed across India, Zeal Tech Automation is leading the industry with India’s largest Made-in-India Circular Saw Machine (275 mm capacity)—engineered and built entirely in-house.
📈 Maximize ROI
By replacing bandsaws with our cold saw machines, customers report:
Conclusion: Cold Saw is the Future of Cutting
Cold Saw Technology is not just an upgrade—it’s a revolution. When integrated into the Fully Automatic Circular Saw Machines by ZealTech, it delivers unmatched cutting precision, operational efficiency, and material savings. If your factory runs on steel, ZealTech’s cold saw technology is the blade that keeps you sharp.
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